Cortex Design is a product design firm located in Toronto's burgeoning art and design district. We design new products, create working prototypes, and provide both onshore and offshore manufacturing for our clients looking to launch new product ventures. We use a cross disciplinary, systematic approach for each client's project that delivers quick, creative results. If you have a product idea but do not know how to produce it, give us a call. We provide concepts sketches, CAD models, renderings, prototypes, production drawings, and manufacturing support across a huge variety of industries.
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We are a production fabrication and manufacturing job shop. We specialize in design and fabrication of Returnable Shipping & W.I.P. racks, containers, dunnage, bins and baskets.
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Although we specialize in Product Development using Pro/ENGINEER, Solidworks and AutoCAD we also have an exceptional industry background in lean manufacturing and have strong alliances in the rapid prototyping, manufacturing and mold making industries. We can provide a one stop service.
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Located in Belleville, Ontario, Canada, The Machining Center Inc. (TMC) provides full-service, custom machining and fabrication to a diverse customer base. TMC was established in 1988 and is staffed with a knowledgeable and professional workforce. With a broad range of in-house capabilities, including but not limited to, manual milling, turning, drilling as well as CNC milling (including 4th axis) , CNC turning, welding, 3D design & 3D digital scanning, The Machining Center is able to satisfy client requirements from product inception through to final machining or fabrication. TMC recently reached two new milestones by celebrating its 20th year in business as well as becoming ISO 9001:2000 registered.
TMC utilizes a 10,000 sq. ft. shop comprising of a 5,000 sq. ft. Machine Shop and a 5,000 sq. ft. Fabrication Shop. The shop is set up as a low-run production shop (typically 1 to 200 pieces) with an emphasis on specialized application design and manufacturing. TMC is versatile enough to work with its clients, utilizing knowledge and experience to provide feedback and advice to customers to help optimize and improve their designs. The Machining Center’s capabilities include:
-Personalized service
-Custom Machining & Fabrication
-Specialized application design and manufacturing (i.e. custom machinery)
-2D & 3D Drawing services
-CNC machining and prototyping
-Maintenance machining and fabrication
-Maintenance, repairs and installation
-Component rebuilding and reverse engineering including 3-Dimensional Scanning
-Heat treatment and hardness testing
-Specialty Welding
-Solidworks - (3D software for single parts, assemblies, drawings, etc)
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Qsine specializes in the design and manufacturing of custom machinery. We use 3D CAD to design fabricated and machined products. With in-house metal working tools like:
Machine Shop:
Okuma MacTurn 250W 9-Axis Mill/Turn Center
Okuma 40x20x20 CNC vertical machining center
16" & 13" manual engine lathes
Bridgeport milling machine
The Macturn is a very recent addition. It has a 10" main and 9" sub chucks, 188 tools, in process probing and an automated robotic loader/unloader and a plethora of other productivity options to handle the most demanding jobs. We are using Esprit from DP Technologies to program this complex machine. As strange as it may sound, this is the first and only turning machine in our shop. Hence, it is difficult to for us to justify running pure turned parts in our shop. If you think this machine can help produce your difficult parts, please contact us and we can discuss this machines capabilities in detail.
Fabrication & Welding:
Accupress 175 ton x 12' brake
Accushear 12' x 1/4 shear
Pulsed Mig Welder to 450 Amps
Hi-Frequency Water Cooled Tig to 350 Amps
Omni-Direction 500 lb Weld Positioner
We have the ability to design and manufacture a broad range of products that combine fabrication, machining, hydraulics and electronics.
For fabrication, we mostly work in steel and aluminum but we can do industrial stainless also. Our niche is medium duty, short-run, sheetmetal work in the 14 Ga. to 1/2 range. We do light skid work and a lot of mobile equipment. We do not do HVAC, heavy structural nor high production.
In the machine shop we mainly work in steel, aluminum and ductile iron but we can work with most any material required. Again, we focus on short run, medium size work. We can run very small detailed parts with features down to about 0.015". We are not setup for micro work (less than 0.001"), oversize work nor high line-production type work.
On the design side, we can design mechanical, hydraulic and electronic systems:
Mechanically we are strong with machine design; press formed, sheet metal layout; and light structural design. We normally do not do structural work, standards based engineering or man-lifts and associated equipment.
Hydraulically, we generally get involved with high performance systems requiring finesse in the controls. Hydraulic integrated circuits (both design and manufacturing) is one of our specialties.
Electronically we design and build custom industrial controls. Mostly in the way of signal conditioners such as amplifiers for reading sensors or driving actuators from digital circuits. We mainly work in the realm of 8 bit microcontrollers laying out single layer circuit boards and developing firmware for the application. The majority of our electronic control systems in the past have been electronic over hydraulic controls.
We are a custom machine and automation equipment manufacturer. We have a fully staffed engineering department, machine / fabrication shop and machine assembly department. We routinely design, engineer and manufacture machinery for a wide range of industries as well as supply precision machined components to our customers. Our engineering department has been supplying cutting edge designs and solutions for over 18 years. Our machine shop is experienced in machining a wide range of metals and plastics and can work from a 3D model or a paper drawing. Our assembly department is highly skilled in assembling, testing and commissioning precision automation equipment. We also design, build and program all of our own control panels and electrical / pneumatic circuits.
Our machinery meets all applicable safety standards. We integrate many brand names of PLC's, servos and drives including Allen Bradley ControlLogix and CompactLogix. We utilize SolidWorks for 3D modeling, part and assembly details and use AutoCad for 2D concepts, electrical/pneumatic drawings and plant layouts. Our machine shop utilizes SolidCam, CNC G-code and CNC Conversational.
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Electro Circuit, one of the leading manufacturer and turnkey solution provider in the PCB industry, was established in 1997. Electro Circuit specializes in Printed Circuit Board Fabrication, providing high quality, rapid and cost effective delivery of Printed Circuit Boards. Electro Circuit is also offering end-to-end services from concept to completion. We provide turnkey solutions for our customers. This allow customers one stop shopping for all their PCB needs. In addition to PCB manufacuturing, we provide PCB Design and Layout, PCB Assembly, Component Procurement, Wire Harness and Box Assembly from a prototype quantity to large volume productions.
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